Textile mills are facing energy wastage problem in their garment section. Most of the sewing machines of garment section are arranged in columns and all station lights are kept ON continuously even when just one worker is working. Moreover, garment sectors are unable to monitor the efficiency of their machines and workers. Garment sections need an energy efficient control and monitoring system for their workers. Cost is an actual factor for them. To achieve this goal, different sensing mechanism has been tried but all of them have their intermittencies. Then current sensing mechanism is designed, this method is based on flux control method. Flux of the Sewing machines sensed for the operating and controlling of the station light and optional fan. Whenever the worker starts machine, lightand optional fan will turn ON and it will ON until the worker not work in the desirable specified time. This time delay and machine controlling is done through 8051 microcontroller. The complete system module makes master slave mechanism. Data transfer to computer is accomplished through microcontroller, serial communication and R.F transmitter. The receiver will receive data which are transmitted to computer using serial communication (MAX232). The data receiving protocol will be running there. This data is saved in an excel document which contains the complete record of the working time of the machines.
Unlike master textile, there is various energy saving opportunities that exist in every textile plant in a various way. The main purport is to save the overall unit cost for better profit margins. Overall electricity consumption and electricity expenditure is one of the main considerations during costing. We can’t share exact design for the industrial patient issue of industry. Manual switching control system installed for the sewing machine but the intermittency is that it’s depend upon the worker, moreover, it’s lagging the monitoring system.
which includes single master and master’s slave scheme. The slave is connected with machine and station light. Whenever the worker starts the machine, slave senses the machine current and turns ON the light and optional fan for a specific period of a time. ON light status is adjusted through programming. Master slaves communicate through RS485. The entire master’s takes data from all the connected slaves and sends it to the single master, afterword single send data to receiver using a wireless transmitter. A receiver receives the data and sends it toward the managerial computer. Data gets processed at the receiver end which sends it to the computer through RS232. If the system is turned off, then data will be saved in EEPROM. The data gets transmitted, when the computer turns ON. Moreover, data is saved in excel file.