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Energy Efficient Control and Monitoring System for Sewing Machine

textile mills are facing energy wastage problem in their garment section. Most of the sewing machines of garment section are arranged in columns and all station lights are kept ON continuously even when just one worker is working. Moreover, garment sectors are unable to monitor the efficiency of their machines and workers. Garment sections need an energy efficient control and monitoring system for their workers. Cost is an actual factor for them. To achieve this goal, different sensing mechanism has been tried but all of them have their intermittencies. Then current sensing mechanism is designed, this method is based on flux control method. Flux of the Sewing machines sensed for the operating and controlling of the station light and optional fan. Whenever the worker starts machine, lightand optional fan will turn ON and it will ON until the worker not work in the desirable specified time. This time delay and machine controlling is done through 8051 microcontroller. The complete system module makes master slave mechanism. Data transfer to computer is accomplished through microcontroller, serial communication and R.F transmitter. The receiver will receive data which are transmitted to computer using serial communication (MAX232). The data receiving protocol will be running there. This data is saved in an excel document which contains the complete record of the working time of the machines.

The textile industry is one of the major and largest manufacturing industries in Pakistan. Pakistan is the 8th largest exporter of textile commodities in Asia. This sector contributes 8.5% to the GDP [1]. In addition, the sector employs about 45% of the total labor force in the country, which includes the 38% of the manufacturing workers [2]. Moreover, Pakistan is the 4th largest producer of cotton with the third largest spinning capacity in Asia after China and India and contributes 5% to the global spinning capacity [3]. At present, there are 1,221 ginning units, 442 spinning units as well as 124 large spinning units and 425 small units which produce textile [4]. Master textile is one of the foremost and leading textile manufacturers, based in Lahore, Pakistan that is engaged in the export of quality products such as yarns, garments and fibers. They established a name of credentials owing to the project commitments, working speed, quality practices and the overall approach of the company VS Enterprises

The textile industry is one of the major and largest manufacturing industries in Pakistan. Pakistan is the 8th largest exporter of textile commodities in Asia. This sector contributes 8.5% to the GDP [1]. In addition, the sector employs about 45% of the total labor force in the country, which includes the 38% of the manufacturing workers [2]. Moreover, Pakistan is the 4th largest producer of cotton with the third largest spinning capacity in Asia after China and India and contributes 5% to the global spinning capacity [3]. At present, there are 1,221 ginning units, 442 spinning units as well as 124 large spinning units and 425 small units which produce textile [4]. Master textile is one of the foremost and leading textile manufacturers, based in Lahore, Pakistan that is engaged in the export of quality products such as yarns, garments and fibers. They established a name of credentials owing to the project commitments, working speed, quality practices and the overall approach of the company

energy Efficient Control and Monitoring System for Sewing Machine

The design proposed in the paper has two major subparts. The first part involves controlling the station light by knowing the presence of workers on the machine which shown their working status and performance. The second part involves sending data towards manager room and then extracting the data into the excel format. For achieving this target, various different sensing mechanisms have been tried, but most of them are not working efficiently and properly, which include Passive infrared (PIR) sensor, R.F. sensor, ultrasonic sensor etc. [9, 10]. When other conventional sensors were failed to deliver the results then current sensing mechanism is designed which works on the sewing machine’s working status through using flux of the machine. On the other hand, monitoring and sending data towards the manager room is the real challenge because there were four hundred machines need to synchronize in addition the data need to send wirelessly. For synchronizing the machine there is thirty-one masters is made, each master connected to thirty slaves and each master link to single master, which communicate all the data towards the manager. Although the data can be transmitted through various ways such as ZigBee device, wireless super regeneration transmission module, etc., but super regenerative https://www.vssewingmachine.in/

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